Basic Engineering
- Develop inputs for obtaining environmental clearance
- Create project feasibility reports with economics for financial institutions
- Technology evaluation and process block diagram preparation
- Sizing of equipment based on plant proposed capacity and future requirements
- Tentative utility design and technology evaluation for treatment plants
- Footprint design and site plan development
- Preparation of proposed equipment list with specs and budgetary cost
- Preparing dimensional floor wise layout of plant building within and outside battery limits to freeze the footprints
- Submission of floor wise load calculations as an input to structural designer
- Preliminary effluent characterization and treatability studies at our lab
- Soil testing and tentative building and structural cost
Detail Engineering
- Freezing the dimensions, specification list and MOC of equipment
- Complete civil/structural engineering packages including foundation drawings, building desing, cutout drawing with BOQ
- GA drawings of equipment in ActCAD which needs to be fabricated
- Floor wise GA drawing of plant and utility
- Development of P&ID and Utility line diagram
- Imposing GA drawings of suppliers in our proposed layout to check suitability
- Elevation drawing preparation
- Heat and Mass balance across each equipment and process simulation through ASPEN/CHEMCAD
- Mass balance of various effluents streams and proposing treatment methodology
- Agitator power requirement calculations and transformer ratings
- Preparing BOQ for Pipelines and Electricals (GA & SLD)
- Development of process data sheets for process equipment (PDS) which includes agitator, pumps, valves, reactors, columns, etc
- Piping layout isometric views
- Design of fuel handling and material handling systems
Execution
- Coordination with Structural Engineer
- Checking foundations with respect to drawings throughout total station
- Assistance in evaluation of quotations and bidding process
- Coordination with Civil, Mechanical, Electrical, and Pipeline Contractors (MEP)
- Hydro test and working test before delivery
- Assistance in erection and plant commissioning